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Equipped with a high-speed rotor-stator system and jacketed vessel, this tank ensures rapid particle size reduction (down to 1-50 microns) and homogeneous mixing, ideal for cosmetics, pharmaceuticals, and food processing. The sanitary design (316L stainless steel, electropolished interior) meets strict hygiene standards, while the modular design allows integration with PLC-controlled automation systems.
Advanced Mixing Technology
High-Shear Agitation: Rotor speeds up to 3,000 RPM combined with stator slot sizes (0.5-5mm) achieve emulsification times 30% faster than traditional agitators.
Particle Size Control: Adjustable gap between rotor-stator ensures precise control over emulsion stability (e.g., nano-emulsions for pharmaceuticals).
Sanitary & Durable Construction
Material Compliance: Interior surfaces polished to Ra ≤0.8μm, compliant with FDA, cGMP, and EU 10/2011 for food and pharmaceutical applications.
Jacket Options: Double-wall jacket for heating/cooling (water, steam, or thermal oil), with insulation to minimize heat loss.
Process Optimization
Vacuum Capability: Optional vacuum system (up to 95% vacuum) eliminates air entrapment, critical for foam-sensitive formulations (e.g., creams, lotions).
CIP/SIP Compatibility: Integrated spray balls and tangential nozzles enable full clean-in-place (CIP) and steam-in-place (SIP) for minimal downtime.
Scalability & Control
Volume Range: 50L to 10,000L, with identical mixing performance across scales for easy process scaling.
Automation Ready: Pre-wired for variable frequency drives (VFD), temperature sensors, and level transmitters for Industry 4.0 integration.
Cosmetics & Personal Care:
Production of lotions, creams, shampoos, and serums with consistent viscosity and particle distribution.
Pharmaceuticals:
Emulsification of oral suspensions, topical creams, and lipid-based drug delivery systems (liposomes).
Food & Beverage:
Production of mayonnaise, salad dressings, and emulsified sauces; dispersion of food colorings and flavors.
Chemicals:
Polymer emulsions, asphalt emulsions, and pesticide formulations requiring stable particle suspension.
Q: What is the minimum batch size for effective emulsification?
A: The tank efficiently processes batches from 10% to 100% of its rated volume, with optimal performance at 50-80% fill level.
Q: Can the rotor-stator be replaced for different applications?
A: Yes, interchangeable rotor-stator sets (coarse, medium, fine) allow quick adaptation to different viscosity and particle size requirements.
Q: How is the tank grounded for electrostatic safety?
A: A grounding strap and conductive gaskets ensure static charge dissipation, compliant with NFPA 77 standards for flammable mixtures.
Q: What is the typical power consumption for a 1,000L tank?
A: Power ranges from 5.5kW (low viscosity) to 15kW (high viscosity), depending on rotor speed and product characteristics.
Structure
Mixing and emulification double Mixing and emulsification one Emulsification Tank Mixing and emulification
head type head type double head type
Design Parameter
Design pressure | Cylinder:-0.1MPa～1MPa,jacket:(ATM～0.5MPa) |
Design Temperature | According to customers’ requirement（0℃～200℃） |
Material
Inner Shell | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Jacket | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Insulation | Rock wool or PU |
Leg | SS304 |
Connection
In-outlet | Tri-clamp, Flange,Thread |
Surface Finish
Finish Type | Mechanical/electrolytic polishing, sand blasting, pickling |
Polishing Precision | Inner surface Ra≤0.4μm， |
Normal Model And Main TechnicalParameters
Parameters Model | JTRJJ-600 | JTRJJ-1000 | JTRJJ-2000 | JTRJJ-3000 | JTRJJ-4000 | JTRJJ-5000 | |
Effective volume (L) | 600 | 1000 | 2000 | 3000 | 4000 | 5000 | |
Tank | Diameter (mm) | Φ900 | Φ1100 | Φ1300 | Φ1600 | Φ1700 | Φ1800 |
Height (mm) | 900 | 1000 | 1500 | 1500 | 1800 | 1800 | |
Mixing | Power (kW) | 1.1 | 2.2 | 2.2 | 3 | 3 | 4 |
RPM (r/min) | 60 (curved blade paddle) (Can adjust the design according to the customer's usage) | ||||||
The above-mentioned data is the standard, it can customize according to customer's requirements.
Equipped with a high-speed rotor-stator system and jacketed vessel, this tank ensures rapid particle size reduction (down to 1-50 microns) and homogeneous mixing, ideal for cosmetics, pharmaceuticals, and food processing. The sanitary design (316L stainless steel, electropolished interior) meets strict hygiene standards, while the modular design allows integration with PLC-controlled automation systems.
Advanced Mixing Technology
High-Shear Agitation: Rotor speeds up to 3,000 RPM combined with stator slot sizes (0.5-5mm) achieve emulsification times 30% faster than traditional agitators.
Particle Size Control: Adjustable gap between rotor-stator ensures precise control over emulsion stability (e.g., nano-emulsions for pharmaceuticals).
Sanitary & Durable Construction
Material Compliance: Interior surfaces polished to Ra ≤0.8μm, compliant with FDA, cGMP, and EU 10/2011 for food and pharmaceutical applications.
Jacket Options: Double-wall jacket for heating/cooling (water, steam, or thermal oil), with insulation to minimize heat loss.
Process Optimization
Vacuum Capability: Optional vacuum system (up to 95% vacuum) eliminates air entrapment, critical for foam-sensitive formulations (e.g., creams, lotions).
CIP/SIP Compatibility: Integrated spray balls and tangential nozzles enable full clean-in-place (CIP) and steam-in-place (SIP) for minimal downtime.
Scalability & Control
Volume Range: 50L to 10,000L, with identical mixing performance across scales for easy process scaling.
Automation Ready: Pre-wired for variable frequency drives (VFD), temperature sensors, and level transmitters for Industry 4.0 integration.
Cosmetics & Personal Care:
Production of lotions, creams, shampoos, and serums with consistent viscosity and particle distribution.
Pharmaceuticals:
Emulsification of oral suspensions, topical creams, and lipid-based drug delivery systems (liposomes).
Food & Beverage:
Production of mayonnaise, salad dressings, and emulsified sauces; dispersion of food colorings and flavors.
Chemicals:
Polymer emulsions, asphalt emulsions, and pesticide formulations requiring stable particle suspension.
Q: What is the minimum batch size for effective emulsification?
A: The tank efficiently processes batches from 10% to 100% of its rated volume, with optimal performance at 50-80% fill level.
Q: Can the rotor-stator be replaced for different applications?
A: Yes, interchangeable rotor-stator sets (coarse, medium, fine) allow quick adaptation to different viscosity and particle size requirements.
Q: How is the tank grounded for electrostatic safety?
A: A grounding strap and conductive gaskets ensure static charge dissipation, compliant with NFPA 77 standards for flammable mixtures.
Q: What is the typical power consumption for a 1,000L tank?
A: Power ranges from 5.5kW (low viscosity) to 15kW (high viscosity), depending on rotor speed and product characteristics.
Structure
Mixing and emulification double Mixing and emulsification one Emulsification Tank Mixing and emulification
head type head type double head type
Design Parameter
Design pressure | Cylinder:-0.1MPa～1MPa,jacket:(ATM～0.5MPa) |
Design Temperature | According to customers’ requirement（0℃～200℃） |
Material
Inner Shell | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Jacket | SS304, SS316L, Duplex SS, Titanium, Hastelloy |
Insulation | Rock wool or PU |
Leg | SS304 |
Connection
In-outlet | Tri-clamp, Flange,Thread |
Surface Finish
Finish Type | Mechanical/electrolytic polishing, sand blasting, pickling |
Polishing Precision | Inner surface Ra≤0.4μm， |
Normal Model And Main TechnicalParameters
Parameters Model | JTRJJ-600 | JTRJJ-1000 | JTRJJ-2000 | JTRJJ-3000 | JTRJJ-4000 | JTRJJ-5000 | |
Effective volume (L) | 600 | 1000 | 2000 | 3000 | 4000 | 5000 | |
Tank | Diameter (mm) | Φ900 | Φ1100 | Φ1300 | Φ1600 | Φ1700 | Φ1800 |
Height (mm) | 900 | 1000 | 1500 | 1500 | 1800 | 1800 | |
Mixing | Power (kW) | 1.1 | 2.2 | 2.2 | 3 | 3 | 4 |
RPM (r/min) | 60 (curved blade paddle) (Can adjust the design according to the customer's usage) | ||||||
The above-mentioned data is the standard, it can customize according to customer's requirements.
